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Acute
Area
The area of the windshield directly in front of
the driver's eyes, beginning just above the steering
wheel. It measures approximately 8 1/2 inches
high by 11 inches wide. This area is used as the
standard for the driver's critical vision area
by most auto glass shops and insurance companies
in North America.
Adhesion
The clinging or sticking together of two surfaces.
The ability of an adhesive to stick to a surface.
Adhesive Failure
Adhesive failure indicated by the material's failing
(pulling loose) at the surface of the substrate.
Similar to "scotch" tape peeling off
a plastic substrate.
Adhesive
Any substance that is capable of bonding other
substances together by surface attachment. In
an auto glass replacement context, it is a high-strength
polyurethane material unless otherwise specified.
Aerodynamics
The branch of physics that deals with the motion
of a solid body through air and other gases.
Aging
The progressive change in the chemical and physical
properties of a sealant or adhesive over time.
Airbag
A passive restraint system that uses an explosive
device to inflate a bag at a high rate of speed.
The bag inflates with a gas and then quickly deflates
when a vehicle occupant is thrown into it. It
is mounted in the steering wheel on the driver's
side of the vehicle and in the dashboard on the
passenger's side. There are also airbags installed
for side impact collisions. Some passenger-side
airbags use the windshield to position the deploying
bag.
Air Side
The upper surface of the glass, also referred
to as the score side.
Annealing
The controlled process of cooling glass after
manufacturing to strengthen glass and make it
less brittle.
Anneal
The controlled process for making glass stronger
and less brittle in which the glass is heated
and then cooled.
A-Pillar/Post
The forward or windshield pillars on a car that
support the windshield and the front portion of
the roof.
Antenna Glass
In some late-model vehicles the radio antenna
is incorporated into the windshield or the back-lite
(rear window).
Anti-Lacerative Glass
Glass that has a resilient layer (PVB) added to
the inner surface. It prevents passengers from
coming into contact with broken glass edges on
the inner surface in the event of a collision.
ARG/AGR
An abbreviation of the after market auto glass
industry. Automotive Replacement Glass/After market
Glass Replacement.
Auto Glass Repair
The act of repairing a break in a windshield or
other laminated auto glass part, rather than replacing
it. Auto glass repair is a permanent process that
removes the air from the break and fills it with
a curable, optically matched resin. Same as windshield
repair.
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Back-Lite
Passenger car rear window made of tempered or
laminated glass. Vehicles with convertible tops
have windows made of plastic or tempered.
Bead
A sealant or adhesive compound after application
in a joint, irrespective of the method of application,
such as a urethane bead applied to a pinchweld.
A bead looks like a ribbon of adhesive rather
than a round drop of adhesive.
Belt Molding
A rubber molding between the inner and outer panels
of a vehicle door through which the door glass
is raised and lowered.
Bite
Amount of adhesive overlap between the pinchweld
and windshield.
Block (setting)
A small piece of neoprene or other suitable material
used to position glass in the frame.
B-Pillar/Post
The side or door posts connect the sills and the
roof, providing the car's roof support. On a true
hardtop designed car-a term derived from hardtop
convertible-these pillars are missing, leaving
uninterrupted glass along the sides of the car.
Bullet-Resistant
Glass
Glass that consists of multiple layers of laminated
glass. It is designed to resist penetration from
medium to super-power small arms and high-power
rifles.
Bull's Eye
Impact damage to laminated glass that is marked
by a clean, separated cone in the outer layer
of the glass.
Butyl
An adhesive used in earlier model vehicles for
glass retention. It is a petroleum product that
requires no curing or hardening. Butyl is available
in rolls of approximately 15 feet.
Butyl Rubber
A copolymer of isobutene and isoprene. As a sealant,
it has low recovery and slow cure, but good tensile
strength and elongation.
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Caulk
(noun)
A sealant with a relatively low movement capability.
Caulk (verb)
To fill the joints with a sealant.
Caulking
A resilient mastic compound often having a silicone,
bituminous, or rubber base; used to seal cracks,
fill joints, prevent leakage, and/or provide waterproofing
used in the replacement of commercial or residential
glass.
Chemical Cure
Curing by chemical reaction. This usually involves
the cross-linking of a polymer.
China Markers
A wax marker used to mark glass.
Chip
Impact damage to laminated glass that does not
penetrate the outer lite. Although glass is missing
from the impact point, there is no trapped air
in the damage.
Close-Cut Or Partial-Cut
Installation
An installation method that leaves most of the
existing adhesive bead/bed adhered to the metal
frame and adds a small fresh bead of adhesive
into which to set the glass. Some vehicle manufacturers
do not recommend this procedure.
Coated Glass
Glass with a chemical film applied to one surface.
The film can provide such enhanced performance
characteristics as privacy, solar or mirror effects.
Cohesion
The ability of a sealant or adhesive to hold itself
together. The internal strength of an adhesive
or sealant.
Cohesive Failure
Adhesive failure indicated by cured material on
both substrate surfaces. The material itself failed
(the body of the adhesive or sealant pulled apart).
Combination Break
A break in a windshield involving more than two
types of breaks.
Compatibility
Refers to the reaction a sealant has on another
sealant or on another material.
Compression
Pressure exerted on a sealant in a joint.
Compress
The act of pressing together or to force into
a smaller space.
Contaminant
A substance, liquid or solid, which is present
in a break. Contaminants must be removed from
a break before a repair can begin.
Coolant
A liquid used to cool and lubricate glass while
it is being cut or ground with a tool to prevent
hot spots or fracturing of the glass.
Corrosion
The chemical reaction of air, moisture, or corrosive
materials on a surface; also called oxidation.
The process of wearing away the surface of a solid.
Crack
An extended crack in a windshield from both sides
of an impact point. There are several different
kinds of cracks: Short crack: A crack on the windshield
of 6 inches (15.24 cm) or less. Long crack: A
crack on the windshield of more than 6 inches
(15.24 cm). Edge crack: Any crack on the windshield
that extends to an edge. Floating crack: Any crack
on the windshield that does not extend to an edge.
Stress crack: Any crack extending from an edge
without an impact point.
Cure Time
The time required for a chemical or material to
dry or set at a given temperature and humidity.
Cure time varies with the type of material used
and the thickness of the application.
Curing Agent
A chemical which is added to effect a cure in
a polymer.
Curing
A process of drying and hardening over a given
period.
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Dam
A product having several purposes: 1. A dam positions
the glass in the opening while the adhesive cures.
2. A dam holds the liquid adhesive and prevents
it from flowing into the interior of the vehicle.
3. A dam provides an esthetically pleasing site-line.
4. A dam acts as a sound barrier.
Damage
Same as break and crack.
Dauber
A disposable cotton applicator for applying primers
and preps to the metal and glass bonding surfaces.
Delamination
The failure of the bond between layers, as when
windshield glass separates from the laminate,
or when paint peels from the substrate beneath
it.
Ding
A term often used by the public to refer to stone
damage to a windshield.
Double Seal Units
Insulating glass with two separate seals used
to form the seal of the glass.
Drop-Jaw Glass Pliers
Pliers used for breaking glass. They have a flat
upper jaw and humped lower jaw.
Dry Glazing
A method of securing glass in a frame by use of
a dry, preformed, resilient gasket.
Durometer
A blunt probe used to penetrate sealants that
measures the shore hardness from 0 to 100.
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Edge
Crack
Any crack on the windshield that extends to an
edge. See also: Crack.
Elasticity
The ability of a material to return to its original
shape after it has been stretched.
Elongation
Is the stretchability or flexibility of cured
urethane. Urethane must have the right flexibility
to absorb body flex and the stiffness to support
glass.
Emery
A granular mineral substance used for grinding
and polishing glass.
Encapsulated glass
A type of auto glass fabrication. Pre-assembled
parts that contain hardware: moldings, fasteners,
clips, or gaskets. Glass with a decorative molding
around all or part of the perimeter. The encapsulation
can also act as a channel guide. The molding (encapsulation)
is actually part of the glass and can be removed
only by cutting it off the glass.
Extrusion Failure
The failure which occurs when a sealant is forced
too far out of the joint.
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Fast
Cure Urethane
A faster hardening adhesive. The term "fast"
is relative to the surrounding temperature and
humidity. Curing time is faster than for normal
adhesives.
Fatigue Failure
The failure of a material due to rapid cyclic
deformation.
Federal Motor Vehicle
Safety Standards (FMVSS)
A series of standards required of the automobile
manufacturers by the U.S. Government. All new
vehicle models must meet these standards before
they are allowed to be sold in the United States.
Filler Strip
A strip inserted into a rubber gasket after the
glass is installed, forcing the gasket against
the glass to form a seal and improve the grip.
It is sometimes called locking a bead or spline.
Filler
Finely ground material added to a sealant or adhesive
to change or improve certain properties.
Flexing
A method of gaining access to a tight break by
flexing the glass back and forth, either with
a tool or by hand.
Floating Crack
Any crack on the windshield that does not extend
to an edge. See also: Crack.
Flowering
A flower petal effect around the outer edge of
a repair. This is caused by the laminate detaching
from the outer layer of glass.
Frit
The painted band around the perimeter of auto
glass parts. Protects the urethane bead from UV
degeneration.
Full Strip Installation
An installation method whereby the technician
removes the existing bed/bead of adhesive from
the vehicle frame. Approximately 1-2 mm of old
adhesive remains. The technician applies new/fresh
adhesive on top, then sets the glass into the
fresh adhesive.
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Gasket
A seal, usually of rubber, that holds a piece
of auto glass to the vehicle body. There are various
sizes and shapes of glass part gaskets, depending
on vehicle design.
Green Strength
A term used by some adhesive manufacturers to
describe initial strength of an adhesive.
Gun-Grade (gunnable
sealant)
Sealant that can be applied with a manual caulking
gun.
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Half
Moon
Damage to a windshield that has a half-circle
separation around the impact point. It is similar
to a bull's eye.
Hand Seamer
A hand tool used to seam the edge of glass and
plastic.
Headliner
The fabric which lines the roof of a vehicle's
passenger compartment.
Heat Strengthened
Glass
Similar to tempered glass, it is made by heating
annealed glass, then cooing it more slowly than
tempered glass.
Heated Urethane
A type of adhesive that is heated to a prescribed
temperature before application. The heat pre-cures
the adhesive faster, so the car can be released
sooner.
High Modulus
High modulus is a rigidity requirement of cured
adhesive. It provides extra strength to resist
torsional twisting.
Hot Melt Butyl
An insulating glass edge sealant used during manufacturing.
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Impact
This is the most common break. It occurs when
an object hits the windshield.
Impact Resistance
The measurement by which it is determined how
much impact is required for breakage.
Impact Site
The actual location on the outside layer of glass,
where it was struck by an object (usually a stone).
Typically a small piece of glass is missing.
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Lami
Another name for laminated glass (see laminated
glass).
Laminate
Vinyl inner layer of laminated glass.
Laminated Glass
A type of safety glass that has a layer of plastic
bonded between layers of glass. Laminated glass
is used mainly for windshields.
Lap Joint
A joint in which the component parts overlap so
that the sealant or adhesive is placed into shear
action.
Lap Shear Strength
The strength demonstrated by the diagonal pull
of two substrates until adhesive failure. The
name comes from the lap joint created by the test
samples and the shear action used to pull the
samples apart.
Legs
Short cracks that emanate from a break.
Light Transmittance
The percentage of visible light able to pass through
the glass.
Lite
A term for a pane or a finished piece of glass.
Load Distribution
The specific placement of a supported weight or
mass in a given area.
Long Crack
A crack on the windshield of more than 6 inches
(15.24 cm). See also: Crack.
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Mobile
Unit
A vehicle, usually a van or light truck, properly
equipped with repair, replacement and safety equipment
and tools, driven to an auto glass repair customer's
home or place of business. Repairs are made from
the vehicle.
Modulus
The ratio of strength to stress.
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Neoprene
A synthetic rubber having physical properties
closely resembling those of natural rubber but
not requiring sulphur for vulcanization. Extremely
good weather resistance (both heat and cold) with
ultraviolet stability.
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OEM
Abbreviation for "original equipment manufacturer."
One-Part Urethane
An adhesive used in auto glass replacement that
has only one component.
Opacifier
A material, either film or liquid, that is applied
to the back of a piece of glass to act as a light
shield.
Open-Celled
As in "Open-celled foam." Foam extrusions
can have the body contain connecting open cells.
This allows air to pass through the foam to promote
adhesive cure.
Open Time
The time interval between the application of an
adhesive and when it becomes no longer workable.
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Passive
Restraint System
A system of protection that requires no effort
on the part of the occupants of a vehicle, i.e.,
self-retracting seat belts, airbags.
Personal Protective
Equipment (PPE)
The safety gear worn by an auto glass repair technician.
It includes nitrile gloves, safety/U-V glasses,
dust and mist mask (dual strap), first aid kit,
and any additional equipment required by company
policy.
PIB tape
Poly-Isobutylene Tape; used to form the primary
seal of a dual seal insulating glass unit.
Pinchweld
A type of metal weld joint. In the auto glass
industry, the pinchweld is the part of the vehicle
frame where the glass adheres.
Pit
The impact point from which, typically, a small
piece of glass is missing.
Plasticizer
A material which softens a sealant or adhesive
by solvent action.
Plate Glass
Flat glass whose surface has been ground and polished
until it is free of distortion. Most plate glass
manufacturing ceased when the float glass process
was developed (see float glass).
Poly Vinyl Butyral
Vinyl inner layer of laminated glass.
Polymer
A compound consisting of long chain-like molecules.
The building units in the chain are monomers.
Polyvinyl Butyral
(PVB)
A plastic film used in laminated glass.
Prep
A cleaner or a product that enhances an adhesive.
A prep is usually applied to the glass prior to
the primer.
Pressure Sensitive
Adhesive
Adhesive which retains tack after release of the
solvent, so that it can be bonded by simple hand
pressure.
Primer
An undercoat or chemical applied to a surface
to improve the adhesion, durability, and appearance
of a topcoat or the bond of an adhesive. A product
(chemical) used to prepare metal bonding areas
and ensure a strong bond between the glass part
and the adhesive.
Primerless Urethane
A type of urethane adhesive that requires no primer
on the glass surface. Metal primers may be necessary.
Pump Gun
A device used for pumping sealants and adhesives.
PVB
See "polyvinyl butyral".
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Quarter
Glass
Rear side windows in a vehicle.
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Regulator
A manually or power-operated device which rolls
a vehicle's window up and down.
Resin
A solid organic material, generally not soluble
in water, which has little or no tendency to crystallize.
Resin is optically matched to auto glass, and
is used to fill chips and cracks.
Reveal Molding
Chrome or plastic molding which fits over and
covers the edges of the windshield and back glass.
Roll Bar
A hoop of tubular steel installed behind the driver,
extending above the head and across the car. It
helps protect the driver from injury if the car
rolls over.
Roll Cage
A tubular steel structure incorporating a roll
bar plus additional bars along the doors, windshield
header, roof rails, etc., built into some racing
cars to help protect the driver if the car rolls
over, is impacted by another car or crashes.
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Safety
Glass
A general term used for either laminated or tempered
glass. Only glass which has been laminated, however,
can specifically be called laminated safety glass.
Score
The term used to describe a "cut" on
the surface of a glass or mirror with a glass
cutter.
Sealant
Any material used to seal joints or openings against
the intrusion or passage of any foreign substance,
such as water, gases, air or dirt.
Sealer
A surface coating generally applied to fill cracks,
pores or voids in a surface.
Setting Block
A small piece of neoprene or other suitable material
that positions the glass in the frame or opening.
An automotive part on which the glass rests in
place.
Shaded Glass
Laminated glass in which a dark color has been
added to the top section of the inner vinyl layer
to improve driver visibility in glare. The color
typically becomes lighter as the tint travels
down the glass.
Short Crack
A crack on the windshield of 6 inches (15.24 cm)
or less.
Side and Back Glass
In the 1950s, tempered glass became mandatory
on the side and rear windows of cars. (This glass
is often referred to as lite.) Tempered glass
is also considered safety glass. Upon impact it
crumbles into rounded glass pebbles, instead of
shattering into large dangerous pieces. Windshield
glass is laminated. It can be repaired, but side
and back glass must be replaced. Although tempered
glass is harder to break than laminated glass,
there is a good reason laminated glass windshields
are mandatory in the United States. Tempered glass
could explode in your face while you're driving.
However, in the event that your car rolls over
after an accident and you are trapped, tempered
glass is much easier to cut through. That is why
side and back glass use tempered glass.
Side-Lite
Passenger car side windows. As with all back and
body glass, it is tempered glass, unlike the windshield,
which is laminated.
Skinned Over
A very thin layer of semi-cured adhesive on the
surface of curing adhesive.
Star Break
Damage to a windshield marked by various-sized
cracks radiating from the central impact point.
Stone Chip
A chip on the outer layer of a laminated windshield.
Typical stone chips are star breaks, bullseyes
or combination chips.
Straight-Jaw Glass
Pliers
Glass pliers that have identical upper and lower
jaws.
Stress Cracks
Cracks resulting from unusual forces acting on
the glass body.
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Tempered
Glass
A strong, break-resistant type of safety glass
that, if broken, shatters into small granular
pieces.
Tinted Glass
Glass to which a small amount of color has been
added consistently throughout the glass. Batch
tinting reduces glare and absorbs heat.
Twist
A crack which occurs when the windshield is twisted,
either by flexing in the vehicle frame or because
of improper mounting. It can be helped along if
the windshield has a nick in the edge.
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Unibody
Construction
A type of automobile construction. The strength
of unibody construction does not lie only in the
structural frame but rather in the strength of
the whole.
Ultra violet (UV)
Light
Part of the light spectrum. Ultra violet rays
can cause chemical changes in rubbery materials
and polymers.
Urethane
Any of several strong polymer adhesives that are
used to install auto glass. Urethane adhesives
are necessary to meet government standards for
windshield retention in most late-model passenger
vehicles.
Urethane Breakdown
Results when urethane is exposed to ultra-violet
light. Urethane breakdown appears as a chalky
black powder on the surface of the hardened adhesive.
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Windshield
Before 1919, early windshields were made from
hand-cut glass. This was fine for protecting people
from wind, but if any objects came flying their
way...well, it wasn't pretty. Then Henry Ford
introduced laminated glass, two layers of glass
held together by an inner layer of cellulose.
This plastic layer absorbs much of the shock upon
impact and keeps occupants from being ejected
through the windshield. Laminated glass does not
shatter. In many instances, damage to laminated
glass can be repaired. All other car windows use
tempered glass, which shatters into tiny pieces
upon impact. These windows cannot be repaired,
but must be replaced. Although tempered glass
is harder to break than laminated glass, there
is a good reason laminated glass windshields are
mandatory in the United States. Tempered glass
could explode in your face while you're driving.
However, in the event that your car rolls over
in an accident and you are trapped, tempered glass
is much easier to cut through. That is why body
and back glass use tempered glass. Today, polyvinyl
butyral (PVB), a high-strength vinyl, is used
in windshields instead of inferior cellulose.
The glass is held in place by urethane, the best
adhesive for affixing windshields. Until the 1970s,
installers used butyl, and some still do, but
it has only a fraction of urethane's strength
and durability. By the 1980s, due to an energy
crisis, manufacturers started to build cars out
of lighter materials. Much of the car's structural
integrity, which was formerly supplied by the
frame, was shifted to the shell, including the
windshield. If you have a cracked or dinged windshield,
the structural integrity of your vehicle is compromised.
Windshield Repair
The act of repairing a break in a windshield,
or other laminated auto glass part, rather than
replacing it. Windshield repair is a permanent
process that removes the air from the break and
fills it with a curable, optically matched resin.
Wired Glass
Made by feeding a welded wire net of a particular
design into the molten glass just before it enters
the roller.
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Glossary
Sources
Speedy Glass, The National Glass Association,
The Glass Encyclopedia, The British Glass Manufacturers’
Confederation, Glassonline.com, Glass.com,National Glass Association |
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